Soap Production Line

COMPLETE SOAP PRODUCTION LINES

We supply complete lines for the production of two basic soap types:

Toilet Soaps
Laundery Soaps
Main differences between laundry soap line and toilet soap line are:

Toilet soap’s quality is higher than laundry soap, so toilet soap line adopts stainless steel machines, while laundry soap line could adopt carbon steel machines.
Toilet soap is oval, and laundry soap is soap bar, so the two lines has different cutting machines.
Production capacity of the Toilet soap production line can be between 300-2000 kg/hr, however capacity of the Laundry soap line is between 300-3500 kg/hr. The main soap equipment are including mixer, roll mill, refining machine, plodder, cutting machine, stamping machine. The line is capable of producing different shapes of soaps only by changing the tooling.

Start off Material
The customer can invest for the plant to produce:

from oil & fats process or
from the soap noodles process of finishing line.

PRODUCTION FROM OIL & FATS
In this type of production, main materials are natural plant oil, animal fat, and caustic soda. The oil and caustic soda do saponificaiton reaction, and produce soap and glycerin. Oil and fat include: palm oil, palm kernel oil, coconut oil, cotton seed oil, tallow, etc.

While using the oil to produce soaps, it is easy to control the quality of products. More investment is needed, but along with more profit. Except the soap machines, it needs one set of 2 ton/hr steam boiler, 300 m3 workshop, 10-12 workers, electric power 380 V, 200 kW.

PRODUCTION FROM SOAP NOODLES
Soap noodle is a semi-product, and it is also made from oil and caustic soda. Some soap factories use soap noodle to produce soaps and the best soap noodles are usually imported from Indonesia or Malaysia.

The production from soap noodles, requires to invest less machines and less materials. Easier production technology, and relatively less profit. It doesn’t need a boiler. It needs 100 m3 workshop, 5-8 workers, electric power 380 V, 60 kW.